We are Proud of Our In-House Manufacturing Capabilities
We are proud that we do grinding, polishing, and sharpening of our tools and machine knives and blades using in-house manufactured machines. We manufacture our own machines for grinding with magnets up to eight meters. Our magnets come in different sizes, with lengths of 5000 mm, 4,500 mm, and 8,000 mm. Additionally, we produce computer numerical control grinding machines that are precise and of high-quality premium standards. We ensure that all our machines meet or exceed European quality standards. Tfico is proud to support its own production using the knowledge and expertise of its workmanship.
In-House Grinding and Polishing
Our skilled technicians handle the grinding and polishing process of our tools and machine knives with expertise and precision. By using our in-house manufacturing machines, we can guarantee the quality and consistency of our products. This ensures that we deliver high-quality tools to our customers consistently.
Customized Machine Knives and Blades
With our in-house machines capable of grinding with magnets up to eight meters, we can customize machine knives and blades to meet the specific requirements of our customers. Whether it’s a standard design or a unique shape, our manufacturing process ensures precise and accurate results.
Precision with Computer Numerical Control (CNC) Machines
Our computer numerical control grinding machines enable us to achieve unparalleled precision in our products. These machines are designed to meet the highest quality standards, ensuring that every tool or blade we produce is of top-notch quality. By using CNC technology, we can offer precision and consistency in our manufacturing process.
European-Quality Standards Compliance
At Tfico, we are committed to delivering products that meet or exceed European quality standards. Our quality assurance processes ensure that every machine and tool we manufacture is of the highest quality. By adhering to these standards, we can guarantee the satisfaction of our customers and maintain our reputation for excellence.
Supporting Own Production with Expertise
By utilizing our in-house manufacturing capabilities and the expertise of our skilled workforce, Tfico can support its own production effectively. We rely on the knowledge and experience of our team to deliver top-quality tools and machine knives to our customers. Our commitment to excellence drives us to continually improve and innovate in our production processes.
TFI Co. delivers precision machine knife grinding services using our own in-house manufactured grinding machines to restore industrial steel blades to exact factory specifications. Manufacturers across the UAE rely on these services to eliminate the problems of edge dulling and surface wear that cause inaccurate cuts, material waste, and costly production downtime. Our custom-built machines feature magnetic tables in 5,000 mm, 4,500 mm, and 8,000 mm lengths plus high-accuracy CNC models engineered to exceed European quality standards, delivering the measurable advantage of up to 50 percent longer blade life between sharpenings. As an industrial blade manufacturer since 1965 with more than 12,000 blade types supplied to over 50 countries, we control every step of grinding, polishing, and sharpening with our own skilled technicians and proprietary equipment. This complete in-house capability ensures rapid turnaround, consistent performance, and reduced overall tooling costs for customers who demand uninterrupted output from their converting, shearing, and slitting lines.
Product Highlights
- Skilled technicians execute precision grinding and polishing for industrial machine knives with in-house equipment.
- Custom grinders utilize magnets measuring up to 5000 millimeters for large-scale blade processing.
- CNC grinding machines maintain premium quality that exceeds European manufacturing standards.
- Specialized services sharpen over 12000 blade types for diverse industrial applications.
- UAE facilities supply reliable knife grinding solutions to customers in 50 countries worldwide.
Technical Specifications
| Material Grade | DIN 1.2379 Tool Steel per TFI Co. production standard |
|---|---|
| Hardness | 60 HRC per ISO 6508 |
| Dimensions | 5000 mm x 150 mm x 30 mm |
| Tolerance | ±0.02 mm per ISO 2768-m |
| Edge Geometry | Straight edge with 2 degree rake and 35 degree bevel per TFI Co. production standard |
| Surface Finish | Ra 0.4 μm |
| Compatible Machines | LVD, Durma, Ermaksan, Baykal |
| Operating Conditions | Continuous shearing of mild steel up to 6 mm thick at ambient shop temperatures |
| Grinding Process | In-house CNC magnetic table grinding on 5000 mm and 8000 mm beds |
| Polish Standard | High luster finish for reduced friction |
Where It Works
- Sheet Metal Fabrication: Precision grinding of guillotine shear blades up to 8000 mm long for cutting 6 mm stainless steel and aluminum sheets at 12 cuts per minute in hydraulic shearing machines.
- Plastic Recycling: Sharpening of granulator knives for PET and HDPE recycling lines processing 1.5 tonnes per hour of plastic waste in UAE facilities.
- Paper Converting: Polishing and sharpening of slitter rewinder knives for high-speed paper and cardboard lines running at 600 meters per minute web speed.
- Food Processing: Grinding of circular slicing blades for meat and poultry processing machines handling 3 tonnes per hour while maintaining strict hygiene standards.
- Corrugated Packaging: Reconditioning of rotary die cutting knives for corrugated box production machines outputting 4000 cartons per hour in regional packaging plants.
- Aluminum Extrusion: Precision sharpening of flying cutoff shear knives for aluminum profile extrusion presses, a core industry in the UAE operating at 40 meters per minute.
- Metal Recycling: Maintenance grinding of heavy scrap shear blades for processing 35 tonnes of steel scrap per hour in Gulf region metal recycling yards.
- Steel Service Centers: In-house grinding of coil shear blades up to 8 meters for cut-to-length lines processing galvanized steel coils in UAE steel service centers.
Product Options
- HSS M2 Grade: High Speed Steel M2 offers excellent edge retention and heat resistance for demanding cutting tasks. Compatible with shearing machines from Durma, Ermaksan, and LVD. Available with custom manufacturing from customer drawings.
- D2 Tool Steel: High carbon high chromium D2 tool steel provides superior wear resistance for sheet metal fabrication and guillotine shearing. Precision ground on our in-house CNC machines with lengths up to 8000 mm.
- Carbide Inlaid Edges: Tungsten carbide inlaid blades deliver maximum durability in abrasive applications. Custom manufactured from drawing to match OEM specifications for leading industrial equipment.
- Lengths 1000mm to 8000mm: Full range of machine knife sizes ground using our specialized magnetic tables up to 8 meters. Custom sizes and profiles produced from customer drawings for exact machine compatibility.
- Custom from Drawing: Fully custom machine knives and blades manufactured and sharpened to customer drawings or OEM samples. Ensures perfect fit and performance on equipment from Durma, Ermaksan, LVD, and similar heavy-duty shearing machines.
Common Questions
What is the maximum length of machine knives that TFI Co can grind?
TFI Co utilizes specially manufactured grinding machines featuring magnetic beds of 5000 mm, 4500 mm, and 8000 mm in length. This unique in-house capability allows precise grinding, polishing, and sharpening of industrial machine knives and steel blades up to eight meters long. Our expert team ensures every blade achieves optimal sharpness and surface finish while adhering to the highest European quality benchmarks.
Does TFI Co manufacture its own grinding machines for sharpening services?
Yes, TFI Co designs and builds its own precision grinding machines, including CNC models and large magnetic systems. This vertical manufacturing approach, developed since 1965, guarantees equipment that meets or exceeds European standards. Our in-house machines enable superior control over the grinding and polishing process, delivering consistently high-quality results for all industrial blade sharpening requirements.
Can TFI Co provide grinding services for customer-owned industrial blades?
Yes, TFI Co offers comprehensive grinding, polishing, and sharpening services for customer-supplied machine knives in addition to our own manufactured products. Using our precision in-house equipment with up to 8-meter capacity, skilled technicians restore blades to premium condition. This service helps extend tool life and maintain peak cutting performance for clients in over 50 countries.
How does TFI Co maintain quality standards in machine knife grinding?
TFI Co maintains quality by performing all grinding and polishing operations on machines we manufacture ourselves to European or higher standards. Our experienced workforce applies specialized knowledge to each blade, ensuring precise tolerances and superior finishes. This in-house approach since 1965 combines advanced CNC technology and large format magnetic grinders to service a wide range of blade types with exceptional accuracy.
Is CNC technology used in TFI Co’s machine knife sharpening process?
Yes, TFI Co produces high-quality computer numerical control grinding machines specifically for precision sharpening of industrial machine knives. These CNC systems complement our magnetic bed grinders, providing accurate and repeatable results that meet stringent European quality standards. This technology enables us to deliver premium sharpening services that enhance blade performance and longevity for demanding applications.
What is the availability and delivery time for TFI Co grinding services?
TFI Co maintains high availability for machine knife grinding services with typical completion times between 7 to 21 days depending on blade specifications and current workload. We ship processed blades to over 50 countries worldwide from our base in the UAE. For precise delivery estimates, current availability, or urgent service requests, please contact our sales team directly with your project details.
TFI Co. certifies every blade meets the specifications above — correct hardness, geometry, and material grade, verified under ISO 9001:2015 before shipment. Achieving the stated performance figures also requires correct installation, operation within rated parameters, and scheduled maintenance. Contact our technical team to validate blade selection for your specific application.
Proof of Quality
ISO 9001:2015, Meets or Exceeds European Quality Standards
TFI Co. has been a trusted manufacturer of industrial machine knives since 1965, supplying over 12,000 blade types to customers in more than 50 countries
Warranty: All grinding services include our re-grind service and replacement policy for any machine knife that does not meet precision tolerances.
TFI Co. precision grinding restores blades to exact factory specifications:
- Grinds and sharpens industrial machine knives up to 8 meters long on in-house magnetic bed machines
- Eliminates edge dulling and surface wear for guillotine shears and granulator blades
- Achieves optimal sharpness for 12 cuts per minute on 6mm stainless steel and aluminum
- Supports 1.5 tonnes per hour PET and HDPE recycling lines with superior finish
- Meets highest European quality standards using machines we design and build ourselves
In-house vertical manufacturing since 1965. ISO 9001:2015 certified.