Sash Press Brake Tools TFI Co. SUPPLIER UAE
Sash press brake tools are designed for sensitive tasks such as bending metal sheets for computer parts, control panel parts, metal cabinets, electrical boxes, metal shelves, and metal wardrobes. The bending tools are specifically crafted for hydraulic press brake machines using precise CNC milling and grinding techniques. Each tool is heat-treated in a calibrated oven to ensure durability and accuracy, allowing for bending angles of 86 to 90 degrees or higher.
We offer a range of standard segmented tools with varying sizes including 300mm, 200mm, 50mm, 40mm, 20mm, 15mm, 10mm, and 835mm segments. If you require customized segment sizes, simply provide us with your specifications, and we can manufacture the tools accordingly to meet your specific needs.
With a ready stock of standard tools, we can deliver quickly to customers in the UAE, allowing you to save time and effectively plan ahead for your machine operations. Our efficient delivery services ensure that you have the necessary tools on hand when you need them.
Dedicate a Short Heading
TFI Co. supplies precision sash press brake tooling in the UAE, engineered specifically for sheet metal fabricators who bend thin materials into computer parts, control panels, electrical boxes, metal cabinets, shelves, and wardrobes. These specialized tools solve the persistent challenges of material cracking, angle inaccuracy, and premature wear during delicate forming on hydraulic press brakes by delivering consistent 86 to 90 degree bends with repeatable precision. Manufactured through CNC milling and grinding then heat-treated in calibrated ovens, our segmented sash tools provide a measurable advantage of extended service life that reduces changeover frequency by up to 40 percent compared with standard tooling. Available in standard segments including 300 mm, 200 mm, 50 mm, 40 mm, 20 mm, 15 mm, 10 mm, and 835 mm lengths, or produced to your exact custom specifications, the tooling integrates seamlessly with existing press brake setups. As an industrial manufacturer since 1965 offering more than 12,000 blade and tool types to over 50 countries, TFI Co. ensures every sash press brake tool meets the rigorous demands of regional production environments with unmatched accuracy and durability.
Product Highlights
- CNC milling techniques fabricate precise sash press brake tools for delicate tasks.
- Heat treatment processes create durable tooling capable of multiple bending operations.
- Segmented tools come in eight standard sizes including 835 millimeter lengths.
- Custom orders accommodate specialized dimensions for unique sheet metal projects.
- UAE suppliers distribute quality press brake tooling to 50 countries globally.
Trust & Credentials
ISO 9001:2015 Certified, Precision CNC Standards, Calibrated Heat Treatment
Trusted by sheet metal fabricators across the UAE and 50 countries since 1965 for precision press brake tooling
Warranty: All sash press brake tools include a replacement policy for manufacturing defects and complimentary re-grind service to restore original performance.
Performance Data
| Material Grade | 42CrMo4 alloy steel per DIN 1.7225 |
|---|---|
| Hardness | 54 HRC per ISO 6508 |
| Dimensions | 100 mm height x 50 mm width, segmented lengths of 10 mm, 15 mm, 20 mm, 40 mm, 50 mm, 200 mm, 300 mm, 835 mm |
| Tolerance | ±0.01 mm on critical surfaces |
| Edge Geometry | Precision sash profile ground for 88 degree bending |
| Surface Finish | Ra 0.8 μm precision ground and polished |
| Compatible Machines | Amada, Trumpf, Bystronic, LVD |
| Operating Conditions | Hydraulic press brakes, mild steel up to 4 mm thick, maximum 250 ton force |
| Heat Treatment | Calibrated oven hardened and tempered |
| Manufacturing Standard | CNC milled and ground per TFI Co. production standard |
Industrial Use Cases
- Electrical Equipment Manufacturing: Precision 86-90 degree bending of 1.5-2mm mild steel control panels and electrical boxes using 200mm and 300mm sash segments on Amada hydraulic press brakes in UAE facilities.
- Metal Furniture Production: Forming metal shelves and wardrobes from 2mm cold-rolled steel with segmented sash tooling on LVD CNC press brakes achieving consistent 90-degree angles at 12 bends per minute.
- Electronics Enclosure Fabrication: Bending computer chassis and server cabinet components from 1mm galvanized sheets using 15mm and 40mm sash tools on Bystronic hydraulic press brakes for electronics manufacturers in Jebel Ali Free Zone.
- Oil & Gas Equipment Manufacturing: Custom bending of stainless steel panels for control systems and enclosures on Trumpf press brakes using heat-treated 835mm sash segments to support UAE energy sector projects.
- HVAC Component Production: Fabricating metal brackets and housing parts for air conditioning units from 1.2mm aluminum with 50mm sash press brake tools on 100-ton hydraulic machines common in Dubai manufacturing plants.
- Industrial Cabinetry: Creating durable metal cabinets for factory automation using 20mm and 10mm segmented sash tooling on Safan Darley press brakes with precise CNC-ground 88-degree bends.
- Architectural Metal Fabrication: Bending 3mm aluminum cladding panels for high-rise construction projects across the UAE with custom sash press brake tooling achieving exact 90-degree returns.
- Data Center Infrastructure: Producing server racks and network enclosures from 1.6mm steel using TFI sash segments on Cincinnati hydraulic press brakes for precision bends required in regional technology hubs.
Available Configurations
- 42CrMo4 Tool Steel: Standard material grade for sash press brake tooling, heat-treated to 50-55 HRC using calibrated ovens for superior strength and precision in bending metal sheets for electrical boxes, cabinets, and control panels.
- Segmented Sizes 10-835mm: Available in standard segment lengths including 10mm, 15mm, 20mm, 40mm, 50mm, 200mm, 300mm, and 835mm, enabling flexible configurations for hydraulic press brake setups common in UAE fabrication.
- Amada Compatible: Precision variants engineered for full compatibility with Amada hydraulic press brakes, supporting accurate 86-90 degree bends in sheet metal applications across the region.
- Trumpf Style Tooling: Designed to integrate seamlessly with Trumpf press brake machines used in industrial sheet metal forming for computer parts, metal shelves, and wardrobes throughout UAE facilities.
- Nitrided Surface Coating: Optional nitriding coating enhances wear resistance and reduces friction, extending tool life for high-volume production on Bystronic and LVD press brakes.
- Custom from Drawing: Custom manufacturing from customer drawings and specifications to produce specialized sash press brake tools matching exact machine requirements and bending profiles.
Frequently Asked Questions
What are sash press brake tools used for?
Sash press brake tools from TFI Co. are precision instruments designed for sensitive bending of thin metal sheets. They create components for computer parts, control panels, electrical boxes, metal cabinets, shelves, and wardrobes. These tools work on hydraulic press brake machines and deliver consistent 86 to 90 degree bends with high accuracy for UAE sheet metal fabricators.
How are TFI Co. sash press brake tools manufactured?
TFI Co. manufactures sash press brake tools using precise CNC milling and grinding techniques. Each tool is heat-treated in a calibrated oven to achieve optimal hardness and dimensional stability. This process ensures long-term accuracy and durability, making the tools suitable for repeated use in demanding industrial environments across the UAE.
What bending angles can sash press brake tooling achieve?
Sash press brake tooling from TFI Co. achieves accurate bending angles from 86 to 90 degrees or higher. The heat-treated construction maintains precise tolerances throughout the tool’s service life. This performance level supports delicate applications in electronics enclosures and metal furniture production common in UAE manufacturing facilities.
Which segment sizes are available for sash press brake tools?
TFI Co. offers standard segmented sash press brake tools in lengths of 300mm, 200mm, 50mm, 40mm, 20mm, 15mm, 10mm, and 835mm. These segments allow flexible setup combinations on hydraulic press brakes. All segments are precision ground after heat treatment to guarantee accurate alignment during bending operations.
Can custom segment sizes be ordered for sash press brake tooling?
Yes, TFI Co. accepts custom segment size requests for sash press brake tools. Provide your required dimensions and specifications, and our team will manufacture tools to match using CNC milling and calibrated heat treatment. Custom orders maintain the same quality standards as our standard 300mm to 835mm segments.
How quickly can sash press brake tooling be delivered in the UAE?
TFI Co. maintains stock of standard sash press brake tool segments for delivery within 2-4 business days across the UAE. Custom tools require 10-18 days for CNC production, heat treatment, and inspection before dispatch. We ship securely to Dubai, Abu Dhabi, Sharjah, and other industrial zones with full tracking provided.
TFI Co. certifies every blade meets the specifications above — correct hardness, geometry, and material grade, verified under ISO 9001:2015 before shipment. Achieving the stated performance figures also requires correct installation, operation within rated parameters, and scheduled maintenance. Contact our technical team to validate blade selection for your specific application.
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Precision performance for sensitive sheet metal bending:
- Delivers consistent 86-90 degree bends with high accuracy on 1.5-2mm mild steel and cold rolled sheets
- Specially engineered for computer components, control panels, electrical boxes, cabinets, shelves and wardrobes
- CNC milled, ground and heat-treated to 50-55 HRC using calibrated ovens for superior hardness and stability
- Compatible with Amada, Trumpf, Bystronic and LVD hydraulic press brakes with segmented lengths from 10mm to 835mm
- Optional nitriding coating for enhanced wear resistance plus custom manufacturing from your drawings
TFI Co. – ISO 9001:2015 certified industrial tooling manufacturer in the UAE since 1965.